Oil and gas industry

Belgorod Hydromechanical Plant (BGMZ LLC) offers screw pumps for various stages of the oil and gas industry: exploration, production, transportation, and refining. Modern technological solutions introduced into production cycles enable efficient pumping of high-viscosity media with sediments, solid inclusions, and a significant gas content.

The pump units are equipped with motors, gearboxes, and gear motors, which makes it possible to precisely select capacity and differential pressure for specific tasks, ensuring substantial energy savings.

Advantages of screw pumps in the oil and gas industry

  • ability to generate high pressure (up to 2.5 MPa and above) at low flow rates;
  • pumping aggressive liquids with solid content up to 60%;
  • operation with high-viscosity media (up to 100 Pa·s);
  • resistance of the elastomeric stator to abrasive action of slurries;
  • long overhaul interval;
  • maintainability without the need for manufacturer service teams to travel to the site.

Exploration and production

The drilling process is inextricably linked to cooling the drill head and cleaning the wells. BGMZ screw pumps are an indispensable link in this process due to their ability to pump drilling fluids containing mechanical components: clay, sand, bentonite, and polymers. The high wear resistance of the working parts allows for substantial savings on spare parts.

Transportation and transfer

For pumping crude oil from storage facilities to tank trucks, railway tank cars, and ships, pumps of the SP-H (horizontal) and SP-V (vertical) series are used. The equipment operates efficiently with media having viscosity up to 5 million mPa·s, mechanical impurity content up to 60%, and temperature up to 120°C.

Pumped media:

  • drilling fluid;
  • oil sludge;
  • reagents;
  • wastewater;
  • fuel oil and petroleum products;
  • formation fluid, water, and oil.

Unloading of tank trucks

Horizontal pumps of the SP-H series are used for unloading road and railway tank cars. Due to their high self-priming capability (up to 8 meters), emptying can be carried out without preliminary heating of the tank car.

Advantages of BGMZ LLC pump units

  • lower price compared to imported analogues;
  • long overhaul interval of the main working parts;
  • affordable cost of spare parts;
  • own warehouse complex, reducing component delivery times;
  • no need for manufacturer service teams to travel to the site;
  • low energy consumption;
  • low pumping speed, increasing the durability of the flow path;
  • high suction capability;
  • possibility of precise dosing when a flow meter is installed.

Chemical and paper industry

Belgorod Hydromechanical Plant supplies reliable and safe equipment for enterprises in the chemical, pulp and paper, and processing industries. The pumps are distinguished by high strength, durability, do not require constant maintenance, have self-priming capability, and allow short-term dry running.

For the chemical industry

The pumps are adapted for operation with aggressive media and meet the following requirements:

  • pumping and dosing of caustic compounds without damage to the structure;
  • operation with water, neutral liquids, and under vacuum;
  • handling of abrasive and viscous media;
  • operation at extreme temperatures and elevated pressure.


For the pulp and paper industry

Pulp and paper production is characterized by high energy intensity: up to 2000 kWh per ton of product. BGMZ screw pumps make it possible to reduce energy consumption by up to 60% compared to analogues, while ensuring the accuracy and reliability of technological processes.

Starch preparation:

Horizontal pumps of the SP-H series feed the starch mass into a steam cooker for complete dissolution. Dosing pumps of the same series transport the finished starch paste through a filter into the paper furnish.


Material processing:

At the raw material preparation stage, the pumps are used for feeding paper pulp and dosing auxiliary substances — kaolin, resins, and dyes.

Paper machine:

Before the furnish is fed, horizontal pumps ensure uniform supply, precise dosing of additives, and output control at constant pressure.

Food industry

For food industry applications, pumping equipment must meet a number of mandatory requirements: compliance with hygiene and epidemiological standards, as well as full preservation of the composition and properties of the pumped medium. Taking all these conditions into account, Belgorod Hydromechanical Plant has developed a special series of food pumps, the SP-H.

Purpose and scope of application
Single-screw pump units of the SP-H series are designed for pumping food media over a wide temperature range and with varying degrees of viscosity:

Beverages and liquid products: alcohol, cognac, wine, beer, vinegar, water, milk, juices, juice concentrates, sugar syrup (medium and high concentration);

Dairy products: cream, kefir, yogurt, cottage cheese, sour cream, condensed milk, butter, cheese curd;

Sauces and emulsions: mayonnaise, ketchup, liquid egg melange, sunflower oil;

Fruit and berry products: jam, fruit butter, preserves, fruit puree, honey;

Confectionery products: liquid chocolate, molasses, dough;

Meat and fish products: pâté, liquid meat mince;

Fermentation products: mash, wort, stillage.

The diversity of technological processes — from raw material processing to finished product output — requires the use of various types of equipment. BGMZ screw pumps are successfully integrated into high-tech food industry complexes, confirming their effectiveness.

Solving non-standard tasks

Pumping products with inclusions

If the task involves pumping sauce with garlic pieces or yogurt with whole berries while preserving the integrity of these inclusions, food pumps of the SP-H series are the optimal solution. The equipment is capable of pumping liquids with soft inclusions ranging from 6 to 74 mm and solid particles from 3 to 50 mm without altering their structure.

Handling non-flowing media

Some food media are incapable of flowing independently under normal conditions. Their transportation requires heating and maintaining temperature along the entire pipeline route. BGMZ screw pumps are equipped with gerotor pairs capable of operating at temperatures up to +150°C and are fitted with additional heating of the screw pair and working chamber, which makes it possible to maintain product fluidity during pumping.

Pumping viscous media with inclusions

If the technological process requires preserving the properties of the medium, but the product has high viscosity and contains solid inclusions (for example, fish mince with small bones), SP-H pumps are equipped with a screw feeder. The feeder is designed for additional grinding and forced advancement of the viscous medium toward the working chamber. For operation with abrasive inclusions, stators made of natural rubber BR/NR, resistant to wear, are used.

Advantages of food pumps of the SP-H series

  • full compliance with hygiene and epidemiological requirements;
  • preservation of product structure during pumping;
  • wide operating temperature range;
  • capability to handle inclusions of various sizes;
  • equipped with a screw feeder for viscous media;
  • additional heating to maintain temperature;
  • variety of materials of construction for specific tasks.

A vast selection of additional options and various configurations makes it possible to solve virtually any task in food production.

Mining

Belgorod Hydromechanical Plant (BGMZ LLC) manufactures a wide range of high-strength screw pump units for pumping liquids in mining operations and mineral processing. The equipment is adapted for intensive operation under the most severe conditions. For operation in hazardous environments, an explosion-proof version is available.

The variety of materials and protective coatings used makes it possible to pump liquids with high corrosive properties and abrasive content while maintaining the specified output. The pumps operate efficiently with media having viscosity up to 5 million mPa·s, solid inclusion sizes from 3 to 50 mm, and soft inclusions from 6 to 74 mm.

Application in mining operations

  • pumping clean water or water with solid inclusions from the shaft sump;
  • pumping sludge and water of any composition;
  • dewatering of the groundwater level from the borehole face (SP-V series pumps);
  • pumping rainwater from the bottom of an excavation pit;
  • pumping lime sludge.


Mobile solutions

  • loading and unloading of tank trucks and vessels;
  • installation of screw pumps directly on specialized machinery;
  • solving non-standard tasks using the mobile version of SP series pumps.


Application in mineral processing

  • sludge removal from an emergency storage facility;
  • pumping aggressive liquids and pulp;
  • removal of filtrates from dumps;
  • solvent recovery;
  • reagent dosing;
  • pumping carbonate paste and coal water.


Advantages of BGMZ LLC pump units

  • capability to operate at any angle of inclination;
  • lower price compared to imported analogues;
  • long overhaul interval of the main working parts;
  • affordable cost of spare parts;
  • no need for manufacturer service teams to travel to the site;
  • low energy consumption;
  • low pumping speed, increasing the durability of the flow path;
  • high suction capability.

Environmental

Pump units from Belgorod Hydromechanical Plant have found widespread application in the field of environmental protection and are used for efficient treatment of industrial and municipal wastewater. The design features of the screw equipment make it possible to separate up to 95% of insoluble impurities from wastewater.


Areas of application

  • wastewater treatment at food industry enterprises;
  • industrial effluents from enterprises in various industries;
  • processing of liquid oil sludge at oil refineries;
  • sewage pumping stations;
  • pumping of sapropel;
  • mobile treatment units;
  • thermal waste utilization.


Wastewater treatment is one of the key issues for any manufacturing enterprise. This is due to the tightening of environmental legislation and increasing fines for discharges of untreated effluents.


To address these tasks, industrial treatment facilities are used, incorporating single-screw pump units of the SP-H (horizontal) and SP-V (vertical) series. The treatment complex includes four main stages, each of which employs BGMZ equipment.


Stages of wastewater treatment


Mechanical stage


The medium prepared for treatment is fed by a sludge or sapropel pump to screens, grit chambers, and septic tanks. The maximum gap width of the filtering devices typically does not exceed 16 mm. SP series screw pumps are capable of pumping liquid with soft inclusions up to 74 mm and solid fractions up to 50 mm, which guarantees uninterrupted supply even with large contaminants.

Biological stage

Using SP-H or SP-V pumps, the medium enters primary settling tanks, aeration tanks, or methane tanks, where mineralization of wastewater and removal of organic nitrogen and phosphorus take place. The primary settling tanks are followed by a line of radial settling tanks, where screw pumps are used for pumping activated sludge and sediment.

Physicochemical stage

At this stage, mechanical dewatering of the sludge is carried out using flocculants, coagulants, and other reagents. For dosing and feeding these substances, chemical pumps made of stainless steel with stator elastomers of NBR (nitrile), EPDM, or FKM (Viton) are used — depending on the aggressiveness of the medium.

Wastewater disinfection

The final stage is disinfection of the treated liquid with a chlorine or hypochlorite solution. SP series screw pumps in a chemical version effectively handle this task.

Non-standard solutions

Belgorod Hydromechanical Plant also develops pumps for solving non-standard tasks. Horizontal screw pumps of special SP-H series are included in mobile treatment units and are used in thermal waste utilization.

Advantages of BGMZ pumps in the environmental sector

  • capability of integration into mobile units;
  • high treatment efficiency — up to 95% of insoluble impurities;
  • capability to pump media with large inclusions (up to 74 mm);
  • resistance to aggressive media and chemical reagents;
  • variety of materials of construction for specific tasks;
  • reliability and durability in round-the-clock operation.

Other industries

Screw pump units of the SP-H and SP-V series are distinguished by their versatility and are capable of solving a wide range of liquid pumping tasks across various industries:

  • metallurgical;
  • cosmetic;
  • energy;
  • pharmaceutical;
  • research and engineering projects.


Metallurgical industry

Horizontal pumps of the SP-H series are used in flotation beneficiation of copper ore for feeding oils and reagents that improve froth formation during the flotation process. The equipment’s resistance to abrasive media and dosing accuracy ensure the stability of the technological process.

Energy

BGMZ pump units are used as part of boiler installations and modern biogas energy complexes. The equipment efficiently handles the pumping of various media, including viscous and heterogeneous compositions, ensuring reliable operation of energy facilities.

Cosmetics industry and pharmaceuticals

The stainless-steel version of SP screw pumps and the capability of the electric motor to operate at reduced speeds fully meet the requirements of cosmetic and pharmaceutical production:

  • no foaming of the product;
  • gentle pumping without destroying the structure;
  • compliance with hygiene and epidemiological standards;
  • capability to pump multiphase media;
  • availability in a chemical version for non-standard tasks.


Research and engineering projects

Belgorod Hydromechanical Plant is open to cooperation and actively participates in the implementation of various projects together with engineering companies and research institutes. The flexibility of production and readiness for non-standard solutions make it possible to successfully solve the most complex tasks.


Individual approach

If you are facing non-standard tasks, we will offer non-standard solutions. Contact our specialists to select the optimal equipment for your requirements..